All-in-One LED Displays (138"–220"+) | Manufacturer-Direct

The end of the bezel era has arrived. Replace small 98″ LCDs and washed-out projectors with a seamless, high-brightness 4K canvas. Whether for a Fortune 500 boardroom, a future-ready classroom, or a luxury home cinema, DisplayMan delivers industrial-grade engineering in a “Plug & Play” format.

all in one led display front

All-in-One LED Display: Standard Integrated Products + Custom-Engineered Complete Systems

DisplayMan All-in-One LED Displays are large-format indoor LED systems engineered as a complete visual product — not simply a pile of LED cabinets plus a controller.

For standard meeting, education and enterprise projects, customers can select established 138″, 145″, 165″, 180″ and 220″ product directions. For higher-end or architectural projects, the complete display can be engineered around the actual room, wall dimensions, viewing distance, native resolution, video frame rate and final application.

Not Simply “Custom Size Available”

A truly custom All-in-One LED project can involve the LED technology, driver IC, scan ratio, PCB, power supply, receiving cards, processor, signal bandwidth, cabinet geometry, mechanical flatness, calibration, spare modules, factory validation and packaging.

138″–220″ StandardEstablished finished-product directions for faster deployment.
Custom System EngineeringRoom → geometry → pixels → control → mechanics → calibration.
Native Video WorkflowProcessor and bandwidth can be engineered around high-performance source requirements.
Factory IntegratedCustom projects can be built, calibrated and verified as one complete system.

Two All-in-One LED Product Paths

The first decision is whether the project fits an established integrated product or needs system-level custom engineering.

Standard Integrated AIO LED138″ / 145″ / 165″ / 180″ / 220″

Best for meeting rooms, lecture halls, corporate presentation spaces and other projects where a standard size, integrated controls and simpler deployment are the priority.

Custom-Engineered AIO LED SystemProject-Specific Geometry, Resolution & Signal Chain

Best for luxury home cinema, architectural display walls and premium spaces where the complete system must be engineered around the room and performance target.

Product DirectionTypical ConfigurationBest ForSelection Logic
Standard Integrated AIO LED138″ / 145″ / 165″ / 180″ / 220″ reference modelsMeeting rooms, lecture halls, enterprise spaces, showroomsChoose when a standard size and integrated deployment are the priority
Custom-Engineered AIO LED SystemProject-specific width × height, pitch and native resolutionLuxury home cinema, architectural presentation walls, custom enterprise spacesChoose when the screen must be engineered around the room, resolution and final application
AIO LED + OPS / ConferencingStandard AIO hardware + Windows / camera / microphone optionsHybrid meetings, education, enterprise collaborationChoose when computing and conferencing must be integrated
Mobile AIO LEDSelected standard models + mobile standFlexible meeting rooms and multi-purpose spacesChoose when the finished display may need to move within a facility

Standard All-in-One LED Display Directions

These models remain important because not every project needs full custom engineering. They provide established size and integration directions for common indoor spaces.

ModelSizeReference ResolutionWidth DirectionMounting DirectionTypical Application
YTJ138T15138″1920 × 1080Around 3.0 mWall mount / mobile standExecutive rooms, compact meeting rooms
YTJ145V16145″1920 × 1080Around 3.2 mWall mount / mobile standMedium meeting rooms, corporate spaces
YTJ165T18165″1920 × 1080Around 3.6 mWall mountBoardrooms, training rooms, dedicated media rooms
YTJ180V16180″2400 × 1350Around 4.0 mWall mountLecture halls, monitoring and presentation spaces
YTJ220T12220″3840 × 2160Around 4.8 mReinforced wall mountLarge halls, auditoriums, showrooms, premium cinema rooms
Option

OPS Windows PC

Selected models can integrate an OPS PC for Windows applications, enterprise software, Teams, Zoom and browser-based workflows.

Option

Video Conferencing

Camera, microphone and audio options can be reviewed for hybrid meetings and education environments.

Service

Front Maintenance

Front-service module architecture can simplify maintenance in wall-mounted installations with limited rear access.

Standard Does Not Mean One Fixed BOM

Brightness, power, OS, inputs, mounting accessories, audio and software configuration can vary by model and final project. Confirm the final project specification before order.

Real Custom Project: Approx. 205″ P1.25 MiniCOB Luxury Home Theater

This U.S. private-cinema project shows what “custom” means beyond changing the diagonal size. The entire screen architecture was defined around the room, native resolution, cabinet matrix, MiniCOB module hardware, high-performance NovaStar control chain, 120 Hz video target, calibration and long-term service strategy.

≈205″Luxury Home Theater
4800 × 2025Physical Size, mm
3840 × 1620Native Resolution
48 Cabinets8 × 6 Matrix
Project ParameterConfirmed Direction
ApplicationLuxury private home theater
Screen ClassApprox. 205″
Physical Display SizeApprox. 4800 × 2025 mm
LED TechnologyP1.25 MiniCOB
Cabinet Configuration8 × 6 cabinets
Cabinet Size600 × 337.5 mm
Total Cabinets48 pcs
Native Resolution3840 × 1620
Column Driver ICTBSA1664
Row Driver ICTBS3008
Scan Ratio1/40
LED Refresh Rate7680 Hz project configuration
Grayscale13–16 bit project configuration
PCB4-layer PCB
Video Input DirectionHDMI 2.1
Video ProcessingNative 120 Hz point-to-point system design
Main ProcessorNovaStar MX2000 Pro 5G
Input Card1 × MX_2×HDMI 2.1
Output Cards2 × MX_8×5G Base-T
Receiving Cards48 × XA50 Pro — one per cabinet
Spare Modules20 pcs produced with the main batch
External Flatness Requirement≤0.1 mm overall front-surface target
Factory ValidationComplete-screen assembly, calibration and pre-shipment verification
What This Case Proves

The customization is not the 205″ diagonal by itself. The real project value comes from matching every system layer — LED module → driver architecture → receiving cards → video processor → signal bandwidth → cabinet mechanics → calibration → verification — to one final application.

Complete LED Display System Engineering

DisplayMan starts from the room and application, then works toward the final LED pixel. This is a more useful definition of “All-in-One” than simply mounting a controller behind the screen.

RoomApplication & wall
GeometrySize / aspect
PixelsPitch / resolution
ModuleLED / driver / PCB
ControlProcessor / cards
MechanicsCabinet / flatness
ValidationCalibration / test
System LayerEngineering Review
Room / ApplicationStart from the actual room, viewing distance, content and performance target.
Screen GeometryDefine physical width × height, aspect ratio, cabinet matrix and architectural fit.
Pixel Pitch & ResolutionSelect the pitch from viewing distance and target native resolution.
LED TechnologyChoose SMD / COB / MiniCOB or other platform according to image quality, protection and budget.
Driver ArchitectureMatch driver IC, scan ratio, grayscale and refresh requirements at module design level.
PCB / ModuleConfirm PCB structure, module geometry, production lot and LED binning.
Power SystemSelect power-supply architecture and project-grade components appropriate for the load and environment.
Receiving CardsMap receiving-card quantity and load to each cabinet and total screen resolution.
Video ProcessorSize controller, input cards, output bandwidth and signal chain to the final pixel load.
Mechanical StructureControl module positioning, cabinet alignment, Z-axis flatness and service access.
CalibrationComplete optical / system calibration and preserve calibration data for future service.
Factory ValidationAssemble the full screen, verify the real signal chain and test the exact production system.
Packaging / NumberingPack cabinets, modules, cards, cables and spares according to installation sequence.
Installation / CommissioningUse the project drawings, numbering, calibration files and verified settings at site.
Core Engineering Principle

A true high-performance LED system must be engineered from source input to the final LED pixel — not specified by one pixel-pitch or refresh-rate number.

LED Module Hardware Is Part of the System Design

In a high-end MiniCOB project, the LED module is produced for the confirmed system architecture. Driver IC, scan ratio, PCB, grayscale and refresh behavior are not treated as after-sales software choices.

Hardware Layer205″ Case ConfigurationWhy It Matters
LED ModuleP1.25 MiniCOB produced for the confirmed project architectureThe module is not treated as a generic interchangeable commodity
Column DriverTBSA1664Matched to the module and refresh / scan architecture
Row DriverTBS3008Part of the production-stage driver design
Scan Ratio1/40Hardware / firmware configuration must match the LED module
Refresh7680 Hz project configurationLED refresh is different from source video frame rate
Grayscale13–16 bit project directionReviewed together with driver and brightness settings
PCB4-layerSelected as part of the module hardware architecture
Spare Modules20 pcs, same project production batchSupports long-term color / brightness matching
Supply Chain

Specialized MiniCOB Production

High-precision MiniCOB manufacturing requires specialized SMT, packaging, inspection and process-control equipment. DisplayMan does not need to claim that every component is manufactured in one Shenzhen facility.

The right factory produces the right component, while DisplayMan controls the complete system design, integration and final performance.

Power

Project-Grade Power Direction

High-value projects can specify established power-supply brands such as Megmeet or Mean Well, subject to the final load, voltage and availability. Power is selected as part of the complete BOM rather than treated as an invisible commodity.

NovaStar Control & Native 120 Hz System Design

The control system is not an accessory added after the LED screen is finished. For the 205″ cinema project, processor capacity, HDMI input, 5G output bandwidth and receiving-card quantity were mapped to the exact 48-cabinet screen.

Control Layer205″ Case ConfigurationEngineering Role
Main ProcessorNovaStar MX2000 Pro 5GSized around the complete screen and high-bandwidth signal chain
InputMX_2×HDMI 2.1 cardSupports the required HDMI 2.1 source direction
Output2 × MX_8×5G Base-T cardsProvides the required high-bandwidth cabinet distribution
Receiving Cards48 × XA50 ProOne receiving card per cabinet
Cabinet Matrix8 × 648 independently mapped cabinets
Native Display Resolution3840 × 1620Derived from the selected screen geometry and LED pitch
Video DirectionNative 120 Hz point-to-pointDesigned through the full source → processor → receiving card → LED chain
7680 Hz LED Refresh ≠ 120 Hz Source Video

These are different parts of the system. The LED module can operate at a high refresh rate while the source video path is engineered separately for native 120 Hz. For high-end cinema or motion applications, both layers must be matched through the complete signal chain.

Same-Batch Spare Modules for Long-Term Color Consistency

A spare module bought years later may use the same model number but still differ visually from the original screen. High-end systems should plan service inventory at the production stage.

Planning Item205″ Project Direction
Main Cabinets48 production cabinets assembled for the project
Spare LED Modules20 spare modules produced together with the main system
LED LotSame production lot direction
Brightness BinSame brightness-bin direction
Chromaticity BinSame chromaticity-bin direction
ReasonReduce visible mismatch when a spare module is needed later
Same-Batch Spare Strategy

Spare LED modules can be produced together with the main display using the same production-lot and brightness / chromaticity-bin direction for better long-term visual matching.

Mechanical Precision: 48 Cabinets Must Become One Visual Surface

At approximately 4.8 meters wide, mechanical flatness becomes an image-quality parameter. Local module steps and cabinet Z-axis errors can remain visible even when the electronics are perfect.

Mechanical Element205″ Project DirectionPurpose
Module PositioningRear positioning pins + backplate positioning holesHelps control repeatable module placement
Module FixingMagnetic fixingSupports front-service removal and controlled seating
Module / Backplate FlatnessHigh-precision surface alignmentReduces local Z-axis steps across the LED face
Cabinet AlignmentPrecision flat locking hooksKeeps adjacent die-cast cabinets on the same front plane
X / Y AdjustmentFine adjustment at cabinet connection pointsSupports seam consistency and cabinet alignment
Overall Surface Flatness≤0.1 mm external project targetControls the visible continuity of the complete 205″ surface
Flatness Is a System Parameter

Pixel pitch alone cannot create a premium cinema surface. Module seating, backplate accuracy, cabinet machining, locking geometry and installation alignment all influence the final visual continuity.

Factory Calibration + Calibration File Delivery

A high-end LED display should not be treated as complete simply because every pixel lights up. Full-screen calibration and future service data are part of the system.

Calibration ItemProject Direction
Optical CalibrationComplete display brightness / color calibration after screen assembly
NovaStar Calibration DataCalibration configuration retained for future service
Backup Files.ncal and/or .db files depending on calibration workflow
USB BackupProject files and calibration data can be delivered with the system
Future MaintenancePreserved calibration data supports module replacement and system reconfiguration

Pre-Shipment Full-System Verification

Verification StageWhat Is Reviewed
Complete Screen AssemblyAll 48 cabinets assembled as the final display geometry
Driver / Scan VerificationConfirm production driver IC and scan architecture
120 Hz Signal VerificationVerify the real source-to-pixel processing chain
Color / Uniformity ReviewInspect cabinet and module consistency after calibration
Temperature / StabilityOperate the assembled system under production-test conditions
Software ConfigurationReview NovaStar system settings and receiving-card mapping
Pre-Shipment VideoProject-specific unedited factory-floor verification can be prepared when agreed
Customer AcceptanceCustomer reviews the completed system before final shipment stage
Built → Integrated → Calibrated → Verified as One System

For a high-value custom project, the most meaningful factory test is performed after the exact production screen and control system have been assembled — not on an unrelated stock sample.

Custom All-in-One LED Project Workflow

A custom screen cannot be fully validated before it exists. The correct workflow is to confirm the engineering, build the real project hardware, integrate the complete system and then perform acceptance testing on the actual production screen.

1
Room & Application ReviewWall dimensions, seating/viewing distance, content, source devices and performance priorities.
2
System EngineeringScreen geometry, pitch, native resolution, LED technology, driver architecture, power and control system.
3
Project ProductionLED modules, cabinets and same-batch spare modules are produced for the confirmed configuration.
4
Complete IntegrationCabinet assembly, processor / receiving-card configuration, calibration and full-screen build.
5
Verification & AcceptanceSystem operation, signal path, image quality and project-specific parameters are reviewed before shipment.
6
Packaging & DeliveryNumbered cabinets, accessories, spares, calibration data and control hardware packed as one coordinated system.
Why Deposit Comes Before Full-System Testing

The exact driver architecture, modules, cabinet matrix, processor configuration and complete screen only exist after project production begins. For customized systems, pre-shipment validation logically happens after the project hardware has been built and integrated.

Electrical, Grounding, EMI & Packaging Are Also Part of the System

Electrical

Electrical / EMI Review

  • Power-supply capacity and branch loading
  • Grounding and protective-earth strategy
  • Internal cable routing and signal separation
  • EMI / EMC design review
  • Applicable market compliance requirements
  • On-site grounding and installation conditions
Logistics

Project Packaging & Identification

  • Cabinet numbering
  • Receiving-card / cabinet mapping
  • Module and spare-part identification
  • Power / signal cable labels
  • Controller and accessory packing
  • Installation sequence
  • Wooden-case distribution where required
  • Calibration / configuration file backup
Why We Prefer Complete-System Delivery

Separating the LED cabinets, processor, receiving cards and spare inventory into unrelated purchases can make full-system calibration, verification, documentation and packaging more difficult. High-end custom projects are stronger when the complete LED system is engineered and validated together.

Typical All-in-One LED Applications

Standard integrated products and custom-engineered systems serve different environments, but both benefit from treating the display as a complete system.

Application

Luxury Home Cinema

Custom dimensions, low-pitch MiniCOB, native video processing and silent / premium room integration.

Application

Executive Boardrooms

Large seamless presentation screens beyond normal LCD sizes.

Application

Lecture Halls

Large direct-view screens for presentations, teaching and hybrid communication.

Application

Corporate Presentation Spaces

Integrated screens with HDMI, wireless sharing, OPS and conferencing options.

Application

Showrooms & Lobbies

Large-format branded visuals with standard or architectural dimensions.

Application

Monitoring / Command Rooms

Integrated large display direction when a standardized system is preferred over a fully custom wall.

All-in-One LED vs Project-Built Indoor Fine Pitch LED

FactorAll-in-One LED DisplayProject-Built Indoor Fine Pitch LED
Product PhilosophyIntegrated complete display systemProject-built cabinet video wall
Typical Size DirectionStandard 138″–220″ plus selected custom-engineered projectsHighly flexible custom wall dimensions
Control SystemIntegrated or engineered as part of the complete deliveryUsually selected separately by project
Mechanical DesignFinished-display or tightly integrated cabinet architectureProject support frame + cabinet matrix
Factory IntegrationBuilt, configured and tested as one systemLevel of full-wall factory integration varies by project
Best ForMeeting rooms, cinema, lecture halls, premium presentation spacesLarge custom indoor video walls and architectural installations

All-in-One LED vs Interactive Flat Panel

FactorAll-in-One LED DisplayInteractive Flat Panel
Typical Size138″–220″+ direction65″ / 75″ / 86″ / 98″
Display TechnologyDirect-view LEDLCD
Seam / BezelSeamless LED canvasSingle-panel LCD
TouchOptional / project-basedNormally standard
Close-View Fine TextDepends on LED pitchVery strong due to high native pixel density
Best ForLarge rooms needing a much bigger seamless screenStandard meeting rooms and classrooms

All-in-One LED vs Projector

FactorAll-in-One LED DisplayProjector
Image SourceDirect-view self-emissive LEDProjected light
Ambient LightStrong under normal indoor lighting when correctly specifiedMore sensitive to room lighting
Image GeometryFixed physical LED canvasDepends on projector / lens / throw / screen
MaintenanceModular LED componentsOptical / projector system maintenance
Initial CostHigherUsually lower
Best ForPremium permanent large-format displayCost-sensitive very large image applications
There Is No Universal Winner

All-in-One LED is strongest when the room needs a very large seamless direct-view display and the project justifies the higher system investment. Interactive Flat Panels and projectors remain more practical for many smaller or budget-sensitive rooms.

What Information Should You Provide for an All-in-One LED Quote?

Display

Room & Display Requirement

  • Wall width × height
  • Room photos / drawings
  • Typical and minimum viewing distance
  • Application: meeting / cinema / education / showroom / monitoring
  • Preferred diagonal or physical size
  • Required native resolution if known
  • Source devices and source resolution
  • 60 Hz / 120 Hz or other video requirement if important
Engineering

System & Integration Requirement

  • Wall mount / mobile stand
  • OPS PC / conferencing / touch requirements
  • Preferred LED technology or pitch if known
  • Processor / NovaStar requirement
  • Audio requirement
  • Power condition
  • Front-service requirement
  • Quantity and destination
  • Target schedule and budget range
For Custom Systems, Send the Room Before Asking for a Diagonal

Wall dimensions, viewing distance, content and source video requirements are more useful than only asking for a 165″, 205″ or 220″ price. The best system geometry should be calculated from the actual space.

All-in-One LED Display FAQ

What does All-in-One LED Display mean at DisplayMan?

It means the LED screen is treated as a complete display system rather than only as separate LED cabinets. Depending on the project, this can include LED modules, cabinet mechanics, receiving cards, processor, power, signal architecture, calibration, factory testing, packaging and installation data.

Do you only offer standard 138″–220″ sizes?

No. Standard reference models include 138″, 145″, 165″, 180″ and 220″, but selected projects can be custom-engineered around a specific wall size, aspect ratio, resolution and application.

What is the difference between standard AIO LED and custom-engineered AIO LED?

Standard AIO LED uses established finished-product platforms for faster deployment. Custom-engineered AIO LED is designed around the room and application, including cabinet matrix, pitch, native resolution, driver architecture, control system, mechanics and factory validation.

Can you build a custom home cinema LED screen?

Yes, subject to project review. A real U.S. luxury-home-theater project used an approximately 205″ P1.25 MiniCOB display with a custom 4800 × 2025 mm physical size, 3840 × 1620 native resolution and a 48-cabinet system.

Is 7680 Hz the same as 120 Hz video?

No. LED refresh rate and source video frame rate are different parameters. A high-performance system must separately engineer the LED refresh architecture and the end-to-end video-processing chain.

Can you support native 120 Hz processing?

Yes, selected custom systems can be engineered for native 120 Hz point-to-point processing when the source, input card, processor, output bandwidth, receiving cards, driver architecture and LED modules are matched accordingly.

Why produce spare modules with the main screen?

LED batches can differ in brightness and chromaticity. Producing spares with the main display helps preserve better visual matching if a module is replaced later.

Do you provide calibration files?

For projects using a complete calibration workflow, the relevant NovaStar calibration data and project backup files can be retained and delivered for future service.

Is the complete screen assembled before shipment?

For high-value custom systems, full-screen factory assembly and verification can be included so the exact cabinet matrix, control system, calibration and signal chain are tested before shipment.

Do you manufacture every MiniCOB component in your own Shenzhen facility?

No claim is made that every specialized component is produced in one factory. DisplayMan controls the system engineering, component selection, supplier coordination, integration, calibration, quality review and final delivery, while specialized MiniCOB production can be assigned to a factory equipped for that process.

Can you use NovaStar control systems?

Yes. NovaStar is a common professional control direction. The exact processor, input/output cards and receiving cards are selected from total pixels, frame-rate requirements, signal inputs, bandwidth and project architecture.

Can I add OPS PC and video conferencing?

Yes. Standard All-in-One models can be reviewed with OPS Windows PC, camera, microphone, speakers and wireless-sharing options according to the room workflow.

Is All-in-One LED better than an Interactive Flat Panel?

It is better suited when the required screen is significantly larger than common LCD panel sizes and a seamless LED surface matters. Interactive Flat Panels remain more practical for many standard meeting rooms where touch and lower cost are the priority.

Is All-in-One LED better than a projector?

It depends on the project. LED provides a direct-view image and works well under normal indoor lighting, while projectors can be more economical for very large images where the room and optical path are suitable.

What information is needed for quotation?

Provide wall width × height, room photos, viewing distance, application, source resolution/frame rate, preferred screen size or native resolution, mounting condition, OPS/conferencing/touch requirements, quantity, destination and schedule.

Engineer the Complete Display Around the Room

Send the wall dimensions, room type, viewing distance, target resolution, source/video requirements and installation condition. DisplayMan can review whether a standard 138″–220″ AIO model or a custom-engineered LED system is the stronger direction.

Send Your Display Requirement

Please share your application, display size, quantity and project background. We will review the most practical display direction.